Monthly Archives: January 2018

Dead Alternator

I tried to drive the car on Tuesday morning (23rd) and the alternator died. I barely made it home.  So much for installing the alternator that had the Bosch replacement sticker on it. I replaced the alternator with the rebuilt unit from the silver car and I’m now back on the road. I also swapped out the cluster with the R gauge cluster so the mileage is reflected correctly.

 

I have two codes that I have not been able to get rid of.

Efi-444 accelerometer signal

Efi-422 atmospheric pressure sensor signal.

I tried swapping out the accelerometer from my parts car but the code stayed on. I’m not sure it the problem is the sensors or the wiring. I need to figure out how to test the sensors.

Gas Leak

I discovered a gas leak under the car near the rear passenger door when I filled the car completely. The leak was a combination of the pressure hose o-rings and a loose fuel tank lock ring. I was able to get the leak fixed.

I also swapped the throttle cable / kickdown sensor from the parts car. I didn’t realize how bad the cable was until I pulled it and and it came apart in pieces.

I have two codes coming up. EFI-444 and EFI-422. Accelerometer and Atmospheric Pressure Sensor. I’m going to go ahead and pull both from the parts car and swap them in. At least they are both easy to do.

Front Strut Assemblies Swapped

I swapped out the front strut assemblies so I now eliminated the bad suspension squeak. I did discover that I will need to get new front sway bar links. I also swapped the transmission TSS which got rid of the fault code. I do still need to swap out the throttle cable and kickdown switch. I replaced the HID Lights and any other dead bulbs.

What’s left to do mechanically:

  • Vented rear brakes including SS lines
  • change oil in rear
  • change the spark plugs
  • change out the exhaust clamp between the downpipe and the rear
  • Fuel filter
  • Torque rod mount
  • Replace transmission seals between trans and angle gear
  • replace sway bar end links

 

The Volvo is on the Road

The car is running and driving. I actually drove it to work today.

Overall the car is doing great. I need to still swap the front strut assembly over from the saffron car, The front passenger side strut is making a ton of squeaking noises. The dash has a flashing arrow but the transmission is shifting fine, I need to run the scanner over lunch. Overall I can’t complain because the car has no leaks, temps are good, no check engine lights, etc. I was a lifesaver having two cars because I was

What I ended up swapping:
– 2.3 HPT motor (complete)
-Angle gear with collar sleeve (looks new)
-Both front axles (rebuilt)
-Driveshaft (rebuilt)
-302 mm front brakes (rotors, calipers, caliper brackets, hardware, and SS lines came from the saffron car; new pads came from the pewter car)
-ABS controller and front sensors (cleaned)
-Fuel pump relay
-K&N air filter
-Front passenger side hub assembly
-motor mounts
-I also replaced all the fluids in the motor, transmission, and angle gear.

What’s left to do mechanically:
-Vented rear brakes including SS lines
-change oil in rear
-swap the front strut assemblies
-change the spark plugs
-replace the HID headlight bulbs (ordered)
-change out the exhaust clamp between the downpipe and the rear
-Fuel filter
-Torque rod mount